CMMS for Manufacturing
Automate preventive maintenance for every machine
Schedule weekly lubrication, monthly inspections, and quarterly overhauls. FixAhead auto-generates work orders days in advance so technicians are prepared — not scrambling after a failure.
- Recurring PM schedules at any frequency
- Auto-generate work orders before due dates
- Procedure checklists with photo evidence for compliance
Identify your most unreliable equipment
MTBF and MTTR analytics pinpoint which machines break most often and how long repairs take. Breakdown analysis classifies failures by root cause — so you fix the pattern, not just the symptom.
- MTBF identifies failure-prone equipment
- MTTR tracks repair efficiency over time
- Breakdown codes classify failure types and root causes
Real-time production floor visibility
Your maintenance command center shows work order status, on-time completion rate, technician workload, and open issues — all filterable by production line or location.
- Dashboard KPIs for production floor managers
- Filter by location to see per-line performance
- Track PM compliance rates to prevent missed inspections
Technicians execute PMs right on the production floor
Your maintenance team receives work orders on their phones, follows procedure checklists step by step, and captures photo evidence of completed work — without leaving the production line.
- Push notifications the moment a work order is assigned
- Guided checklists ensure consistent PM execution
- Photo evidence documents completed inspections on-site
Log parts used right on the production floor
Technicians log bearing nuts, filters, belts, and seals consumed during repairs — directly from their phone. Inventory updates in real time so your storeroom never surprises you with a stockout.
- Parts consumption logged per work order from mobile
- Planned vs actual quantities tracked on-site
- Automatic inventory sync prevents critical spare stockouts
Real-time work order status from every machine
Supervisors see which jobs are assigned, in progress, or completed across every production line — updated in real time as technicians work from the mobile app.
- Filter work orders by status, priority, or production line
- Track technician progress without radio calls
- Instant visibility when critical equipment is back online
Scenario: Production Line Equipment Maintenance
A manufacturing plant runs 50+ machines across 3 production lines. Every machine is cataloged with custom fields — operating hours, RPM range, last calibration date. Preventive maintenance auto-generates work orders days in advance.
- Reliability reports identify the most unreliable machines
- PM compliance tracking ensures nothing falls through the cracks
- QR codes on every machine let operators report issues instantly
- Parts tracking ensures critical spares are always in stock
