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FixAhead
FixAhead
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Energy & Industrial CMMS

Track critical equipment reliability with MTBF and MTTR analytics, breakdowns sorted by cause, and spare parts management.

Equipment failures cause safety incidents and financial losses
No systematic way to predict and prevent failures
Breakdown root causes are not tracked or analyzed
Critical spare parts availability is uncertain

Free forever, no card needed

Track equipment reliability (Pro) with precision

MTBF/MTTR, total breakdowns, uptime hours, and reliability percentage per asset. Use each asset's figures to decide which equipment needs replacement or increased maintenance investment.

  • MTBF and MTTR per asset and category
  • Uptime and downtime breakdown
  • Criticality for each asset, worked out from its breakdowns and MTBF: Critical, High, Medium, or Low
Asset utilization report with uptime and downtime chart

Prevent failures with scheduled maintenance

Schedule inspections, oil changes, filter replacements, and calibrations at manufacturer-recommended intervals. FixAhead creates work orders ahead of the due date, with procedure checklists (Pro), so each job is done the same way.

  • Manufacturer-recommended maintenance intervals
  • Work orders created ahead of the due date, with linked procedures
  • PM compliance tracking per asset and schedule
How to check that preventive maintenance is really done
Pump illustration with cards for 94% PM compliance, next PM due, and quarterly recurrence

Specialized technicians for critical equipment

Register technician skills (Pro) — electrical, mechanical, instrumentation, welding — and match them to PM schedules. Ensure only qualified personnel work on critical equipment.

  • 9 skill types to match technicians with
  • Skill requirements per PM schedule
  • Auto-suggest qualified technicians for assignments
Technician skills registry with technician counts per skill

Balance workload across your maintenance team

Visualize how work orders are distributed across technicians (Pro). Make staffing decisions from the data for critical shifts.

  • Workload distribution chart per technician
  • Completion rates and average resolution times
  • Capacity planning for maintenance windows and shutdowns
Technician workload report with task completion chart and workload table

Field inspections with guided checklists

Technicians conduct safety-critical inspections from their phones — following step-by-step procedures for turbine checks, valve inspections, and electrical panel reviews. Photo evidence can be attached to any task. The Android app works offline for assigned work orders, and the work syncs when the connection returns.

  • Guided checklists for safety-critical equipment
  • Photo evidence attached to inspection checkpoints
  • Time shown on every completed task
Learn more about the Mobile App
Mobile work order checklist with tasks and photos

Complete safety-critical work with documented evidence

When a repair on high-voltage equipment or pressurized systems is complete, technicians submit completion notes and photo evidence from the field. Supervisors review before closing — ensuring compliance with safety protocols.

  • At least one photo required before a work order is marked complete
  • Completion notes document root cause and resolution
  • Supervisor review workflow for critical equipment
Learn more about the Mobile App
Mobile completion form with notes and photos

Power Plant Equipment Reliability

A power generation facility sorts every equipment failure with breakdown codes — bearing failure, overheating, electrical fault, corrosion. Root causes are identified on work order completion.

  • Breakdown analysis report (Pro) shows failures by type
  • Asset reliability reports show MTBF, MTTR, and reliability percentage
  • Critical spare parts tracked with reorder points
  • Specialized parts linked to qualified suppliers with lead times (Pro)
Maintenance overview dashboard with work order charts
Breakdown CodesRoot Cause AnalysisBreakdown Analysis ReportAsset ReliabilityInventorySupplier ManagementParts TrackingPreventive MaintenanceMobile App

Ready to get ahead of breakdowns?

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